IP67 RJ45 Patch Cable, Dual-Use Waterproof Shielded Ethernet Jumper with Retractable Boot
An IP67 RJ45 patch cable built for field kits that meet both kinds of port in one day. The retractable shroud slides back for a standard RJ45 jack and screws forward onto a sealed IP67 receptacle, so one jumper covers the whole site. Foil screened, outdoor jacket, tethered dust cap.
Overview
Field work meets two port families in the same afternoon: sealed enclosure hardware with a threaded IP67 receptacle, and ordinary office-grade gear with a plain jack. This IP67 RJ45 patch cable covers both without an adapter. The shroud slides back to expose a standard RJ45 plug, and slides forward to engage the coupling thread of a sealed receptacle, so one jumper and one spare cover an entire site.
Key Specifications
| Category | Screw-Lock Molded Cable |
|---|---|
| Interface | RJ45 plug, dual-use shroud |
| Mates with | Standard RJ45 jacks and sealed IP67 receptacles |
| Shielding | Foil screened, shield terminated through plug shell |
| Category options | Cat5e / Cat6 / Cat6A |
| Ingress protection | IP67 when mated to a sealed receptacle |
| Boot | Retractable shroud |
| Dust protection | Tethered cap |
| Jacket | Outdoor-rated, sunlight and moisture resistant |
| Lengths | 1 / 2 / 4 / 5 m, other lengths to order |
| Conductor | Stranded copper, size matched to the category option |
| Build standard | IPC/WHMA-A-620 Class 3 workmanship, ISO 9001 line |
One shroud, two port families
The decision this jumper removes is the one that empties a field kit: which of the two port types is on the far end today. Because the sealing collar is part of the plug rather than a separate adapter, there is also no extra unsealed joint in the seal path.
| Port you are mating to | Shroud position | What holds the plug | Notes |
|---|---|---|---|
| Standard RJ45 jack on a switch, laptop or media converter | Retracted | Latch tab | Unsealed by nature; keep the run out of standing water |
| Sealed IP67 receptacle on an enclosure or outdoor cabinet | Extended and threaded down | Coupling thread on the shroud | Rating applies to the mated pair, not to the plug alone |
| Sealed receptacle left unmated between deployments | Extended, with the cap fitted | Thread plus tethered cap | The cap stays on the assembly instead of in a case pocket |
How the retractable shroud works
- Shroud retracted: the plug mates with any standard RJ45 jack, including unsealed switch and laptop ports.
- Shroud extended and screwed down: the plug seals against a sealed receptacle and is retained by the coupling thread.
- A tethered dust cap protects the plug face when it is not mated, and stays attached so it is not left behind.
- The shroud travels on the plug body, so there is no loose component to lose during a nightly strike.
Reading the receptacle already on your equipment
Retrofit work is where this jumper most often goes wrong, because sealed receptacles vary in collar depth and thread form between manufacturers even when they look the same from the front. Before release we confirm the mating hardware drawing, and on an existing installation a photograph of the receptacle face plus a measurement across the collar is usually enough. Where the panel side is being replaced at the same time, the cleanest solution is to qualify both halves together — our IP67 RJ45 panel coupler and the IP67 keystone panel frame are built for exactly that, and a bulkhead feedthrough such as the IP67 RJ45 screw-lock bulkhead cable covers the case where the cable has to terminate on the panel itself. The plug itself is a standard eight-position modular connector, and the registered jack wiring is the same as an office patch cord, which is the reason the retracted position works at all.
Cable construction
The bulk cable is foil screened, with the screen terminated through the plug shell on both ends so the shield is continuous past the connector rather than stopping at the crimp. Category options cover Cat5e, Cat6 and Cat6A depending on the link budget and the length of the run. For permanent outdoor installation the jacket is specified for outdoor use, with resistance to sunlight and moisture appropriate to outside plant routing. Molded strain relief starts where the cable leaves the plug body, not 10 mm down the cable where flexing does the damage.
Why an ordinary jumper fails outdoors
- The latch tab is the retention device and the first thing to snap, especially once the plastic has aged in sunlight.
- Water wicks along the cores inside a standard boot and reaches the crimp, which corrodes long before the conductors break.
- An unshielded or pigtailed shield leaves the link exposed to the noise around variable-frequency drives and dimmers.
- A separate adapter adds a second mechanical joint and a second place for the seal to leak.
Treat the class as a description of the water, not a property of the cable: a shroud left off takes the rating with it. The reference on IP65 to IP69K test conditions is the quickest way to match a number to what the run will actually see.
Typical applications for this IP67 RJ45 patch cable
- Live event and outdoor staging, where runs cross wet ground and are struck nightly — see also the etherCON touring patch cord for console-level ruggedization
- Fixed outdoor installations feeding cameras, wireless bridges and signage, alongside our Cat6A outdoor direct-burial patch cord
- Field-deployable and tactical equipment that must connect to whatever is on site
- Industrial sites where one end lands in a sealed enclosure and the other in an unsealed cabinet
- Marine decks and roadside cabinets that are opened for service in the rain, where the IP68 deck feedthrough cable handles the panel penetration
Ordering and lead time
Standard lengths are 1, 2, 4 and 5 m, with other lengths on request. Category, jacket color and print legend are configurable on production quantities. Where a run is permanently exposed, order the mating panel receptacle and the dust cap together with the jumper so the seal is qualified as a system rather than as two parts bought separately.
For IP67 RJ45 builds, prototypes run from 1 to 50 pcs with a 3 working day turnaround. Volume orders begin at 500 pcs and ship 14 working days after approval. Tooling not already held adds around 10 working days. OEM and ODM IP67 work ships under your part number and labeling, and material certificates and first-article reports come with them on request.
Workmanship and testing
IP67 RJ45 builds are made to IPC/WHMA-A-620 Class 3 workmanship inside an ISO 9001 system, over a 32 to 12 AWG range. Each IP67 unit passes a continuity and pinout check before it ships, and seal checking is quoted whenever an ingress rating is on the drawing.
Every production run can ship with RoHS and REACH declarations and the electrical report agreed at quotation; see certifications and material declarations. UL styles and other named approvals are built to drawing: we source to the style you specify and document it, rather than asserting a listing we do not hold. For the sealed version we follow the gasket path and overmold-to-jacket bond practices documented under waterproof sealing design and validation. More background: our build-to-print process. Tooling is quoted separately, cut in-house rather than brokered out, and owned by you.
Related assemblies
- Cat6 S/FTP IP67 waterproof RJ45 patch cord
- Cat6A IP67 industrial pigtail with dust cap
- IP67 waterproof M12 molded cable
- Right-angle RJ45 screw-lock cable
Full ranges: Ethernet cable and patch cord and screw-lock molded cable.
Frequently Asked Questions
Does it seal against a standard RJ45 jack?
No. The shroud and its seal only work against a receptacle built with the matching collar and thread. Against a standard jack it behaves as an ordinary RJ45 plug.
What ingress class does the mated pair reach?
The mated pair is built to the class stated on your drawing. IP67 as an industry definition from IEC 60529 means dust-tight and 30 minutes at 1 m; it is not a high-pressure washdown rating.
Can I get the panel receptacle from you as well?
Yes, and we recommend it. Sealed panel couplers, keystone frames and bulkhead cables are a standard part of the build, so the seal can be qualified as a system.
Which category should I pick?
Cat5e for short camera and control runs, Cat6 where the run is longer or the switch is gigabit-plus, Cat6A where you want 10 Gb/s headroom or the run sits next to drives.
What is the minimum order?
For IP67 RJ45 builds, prototypes run from 1 to 50 pcs with a 3 working day turnaround. Volume orders begin at 500 pcs and ship 14 working days after approval.
| Category | Screw-Lock Molded Cable |
|---|---|
| Interface | RJ45 plug, dual-use shroud |
| Mates with | Standard RJ45 jacks and sealed IP67 receptacles |
| Shielding | Foil screened, shield terminated through plug shell |
| Category options | Cat5e / Cat6 / Cat6A |
| Ingress protection | IP67 when mated to a sealed receptacle |
| Boot | Retractable shroud |
| Dust protection | Tethered cap |
| Jacket | Outdoor-rated, sunlight and moisture resistant |
| Lengths | 1 / 2 / 4 / 5 m, other lengths to order |
| Conductor | Stranded copper, size matched to the category option |
| Build standard | IPC/WHMA-A-620 Class 3 workmanship, ISO 9001 line |
