Rugged RJ45 IP68 Military Ethernet Cable
Rugged RJ45 IP68 military Ethernet cable, Cat6 or Cat6A S/FTP, polyurethane drag-chain jacket, OEM length, IP68 sealed at the plug. 1-30 m on request.
Last updated: 7 September 2026
Overview
Rugged RJ45 IP68 military Ethernet cable. The cable uses a ruggedised RJ45 plug with a metal locking boot on both ends and an internal O-ring seal that protects the IDC contacts to IP68 when mated with a matching receptacle. The jacket is a polyurethane compound rated for drag-chain use and field exposure.
Key Specifications
| Connector A | Ruggedised RJ45 male, metal locking boot, IP68 |
|---|---|
| Connector B | Ruggedised RJ45 male, metal locking boot, IP68 |
| Cable Category | Cat6 or Cat6A, S/FTP |
| Conductor | 26 AWG to 24 AWG stranded tinned copper |
| Jacket | Polyurethane, black, drag-chain rated, oil-resistant |
| Bend Radius | 10 x OD static, 7.5 x OD dynamic |
| Length | 1 m to 30 m standard; OEM on request |
Construction and Materials
Cat6 or Cat6A S/FTP construction with four individually foil-shielded pairs wrapped in an overall braid, drain wire included. The jacket is a halogen-free polyurethane compound rated for drag-chain use, with a matte black finish. The RJ45 plugs are ruggedised metal-bodied types with a thumbscrew locking boot and an internal O-ring seal that protects the IDC contacts to IP68 when mated with a matching receptacle.
Typical Applications
- Field-deployed military Ethernet networks
- Outdoor base camp and command post data drops
- Shipboard and shore-based tactical networks
- Industrial applications needing rugged IP68 RJ45 in a non-military environment
Compatibility and Fitment
Compatible with any standard RJ45 receptacle; the IP68 sealing only engages when mated with a matching ruggedised receptacle. Mates with the rugged Cat6 / Cat6A receptacles common on military and industrial equipment. Not compatible with the standard plastic RJ45 plug footprint unless the receptacle side is also ruggedised.
Custom Builds and Ordering
Cable category (Cat6 or Cat6A), length, jacket color, label print and connector orientation are configurable. Sample 10 to 15 working days, production 20 to 30 working days.
Packaging and Shipping
Each cable coiled and tied, PE bag plus individual brown box. Reel packaging available on request.
Quality and Compliance
Cable assembly tested to TIA-568.2-D Category 6 / 6A. Sealing tested to IP68 at 1 m for 30 minutes. Jacket tested to IEC 60332-1-2 flame propagation. RoHS 2.0 and REACH compliance on file. Ingress protection is rated per <a href=”https://www.iec.ch” rel=”nofollow noopener” target=”_blank”>IEC 60529</a> and environmental robustness is screened per the <a href=”https://www.iec.ch” rel=”nofollow noopener” target=”_blank”>IEC 60068-2</a> series. The MIL-DTL shell standards quoted above are public US defence specifications.
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Frequently Asked Questions
Which connectors does Rugged RJ45 IP68 Military Ethernet Cable use?
One end is Ruggedised RJ45 male, metal locking boot, IP68 and the other end is Ruggedised RJ45 male, metal locking boot, IP68.
What jacket material does Rugged RJ45 IP68 Military Ethernet Cable use?
The jacket is Polyurethane, black, drag-chain rated, oil-resistant.
What conductor does Rugged RJ45 IP68 Military Ethernet Cable use?
26 AWG to 24 AWG stranded tinned copper.
| Connector A | Ruggedised RJ45 male, metal locking boot, IP68 |
|---|---|
| Connector B | Ruggedised RJ45 male, metal locking boot, IP68 |
| Cable Category | Cat6 or Cat6A, S/FTP |
| Conductor | 26 AWG to 24 AWG stranded tinned copper |
| Jacket | Polyurethane, black, drag-chain rated, oil-resistant |
| Bend Radius | 10 x OD static, 7.5 x OD dynamic |
| Length | 1 m to 30 m standard; OEM on request |
