Manufacturing & tooling
Process decisions shaped around repeatability.
Cable preparation, termination, assembly and molding are defined together so the finished part works as one system.
Tooling value
Good tooling protects the interface—not just the appearance.
Mold split, cable exit, strain relief, sealing path and insert stability all influence performance and production yield.
- Overmold developmentGeometry, material and strain-relief review
- Fixture planningPositioning, assembly and inspection support
- Change controlPrototype learning before repeat production
Production flow
Every operation has an upstream requirement and a downstream check.
Material release
Confirm cable, contacts, housings and auxiliary materials.
Wire preparation
Cut, strip, tin, crimp or terminate to the build definition.
Assembly
Route, branch, sleeve, label and secure the circuit.
Molding
Position inserts and form the specified protection geometry.
Verification
Electrical, dimensional and visual checkpoints as required.
Pack & release
Identify and pack to the agreed delivery requirement.
Materials & choices
The right answer depends on the application.
- Cable jacketPVC, PUR, TPE or project-specific construction
- OvermoldMaterial selected for bond, flexibility and environment
- ProtectionBraid, foil, sleeve, conduit, boot or seal
- IdentificationLabel, heat-shrink, color, marking or packaging
Material availability and regulatory requirements are confirmed against each project. No generic material claim replaces a drawing-level specification.
Molding or assembly question?